Performance comes first; image
later. Image does not produce results. Results produce image.
For the 1st time Ever!
Save compressor H.P., Fan H.P., O.E.M. Cost and the Operating Cost by 50%!
Be it a small window a.c. or large centrifugal chiller
No buts and ifs All in one sweep!
Unique and Exclusive Demand-Side Management/Reduction Solution
Works everywhere, from North Pole to South Pole, from cost to coast, all continents, all climates, zero constraints
Works with all refrigerants, fluids, water, steam, water-glycol mix! What else would you want!
Sometimes good R&D/Innovation comes from a small entity!
D.O.E.: where are you!
Clean, reliable, eco-friendly, harmless technology. Will eliminate need for several nuclear plants.
You looked at the rest, now go with the best!
RESET and RESTART OPPORTUNITY
Common Sense Approach to Seek Optimum Solution
High Performance, Reinvented Heat Exchanger Best Near- and Long-Term Solution to Energy Crisis Quickly Upgrade D.O.E. SEER Rating
hundreds & thousands in $ savings year in and year out for the entire life of the product
Heat transfer is a universal, worldwide and perpetual need. Among other factors, it is a function of real time contact between two heat exchanging media. Longer the contact, larger will be the heat transfer. Current-design copper tube-aluminum fin coils are generally slab shape. These coils use short (or tight) tube spacing, high fin density and short rows. The current high efficiency designs use just a single row. This minimizes the actual real-time contact between the air and the fins to a minute fraction of a second. Whereas, the same coil, in DEEP coil configuration, uses higher tube rows and a unique re-circulating circuitry. The higher tube rows make the coil deeper, hence the name DEEP coil. It also provides long air path, allowing much higher dwell time. Dwell time is the real time for which the air remains within the coil, allowing contact between heat exchanging media. The net result is a reinvention of the coil to a new high performance and energy-efficiency level.
This is a proven, very viable, readily implementable and high-impact solution to the energy-efficiency in the HVAC/R field. Though it looks simple and obvious in retrospect, this is truly an "outside the box" approach and solution to the problem. The conventional thin coil served well since its beginning many decades ago. But, now there is something better!
Almost all currently available (in public domain or in private domain) coil selection software will tell you that reducing fin density will reduce heat transfer and it quickly becomes a dead-end option. That is, if you take only one variable at a time. However, handling multiple variables concurrently, like the DEEP coil does, reducing fin density suddenly becomes a reassuring option in coil design. It makes the DEEP coil a SMART coil and represents excellence in engineering design. Unlike, for example, cell phones or electronics, it is wishful thinking that another smart coil will emerge on the scene in few months.
The cost to implement the DEEP coil can be zero. How come? You simply reallocate your capital outlay for the conventional fin-die tooling to the DEEP coil tooling. Why would anybody wan to invest new money in obsolete technology?
Proven & Guaranteed Attributes
Potential Attributes (all entirely possible by extension of engineering logic within limits of reason and prudent expectation) -
Independent Laboratory Tests
DEEP Coil has evolved over several years and after going through exhaustive testing on successive prototype samples. These tests have revealed an undisputable performance pattern. Many empirical comparison tests have been conducted between true DEEP coil sample and equivalent thin coil sample. These tests were conducted at independent Nationally Recognized Testing Laboratory (NRTL) Intertek Testing Laboratories in Cortland, NY. See sample coil D1 data.
According to this pattern, the DEEP coil provides at least 20% fan power saving for the same amount of heat transfer over the equivalent current-design thin coil and 10% compressor/pump power reduction. See basic DEEP coil design-related formulae.
Basically, DEEP coil is a better alternative to any fin-tube coil: a fin-tube coil used in refrigeration application as in indoor evaporator or outdoor condenser coil, or fin-tube coil used to cool down hot fluids in industrial/process heat application like dry-coolers.
Conversion of slab coil to DEEP coil - The immediate and most appropriate application at this time is to replace any slab type condenser coil with equivalent DEEP coil. Under such an upgrade, minimal changes to the product design are needed. And, concurrent with the change in the coil, the fan motor power can be dropped by 20% to retain same end-product performance.
Or, alternately, the same fan motor can be retained, which will provide higher cfm due to lesser air resistance. The higher cfm will result in perhaps 5% to 7% increase in the heat transfer from the coil and would proportionately provided higher SEER rating.
This conversion will keep the same tube circuitry. Accordingly, the fluid or refrigerant type, it is believed, would not matter. The fluid resistance will remain the same after conversion to DEEP coil. This application would require minimal engineering change.
Conversion of U shaped condenser coil to DEEP coil The U shaped condenser coils are often single row and high fin density (18-24 fpi). This coil can be converted to DEEP coil with a face area in the range of 1/6th of the original. In addition to energy savings, this can also provide a net reduction in the footprint.
Comparison to Other Energy-Related HVAC/R Innovations
DEEP Coil technology is one of those rare opportunities where it provides substantial cost savings to the OEM, and, concurrently proportionate savings to the consumer. For example, the micro-channel heat exchangers claim to provide energy savings to the consumer, they also increase the OEM cost, putting the payback period several years down after commissioning of the equipment. Or, consider the scroll compressor. It only provides about 15% improvement in the compressor power consumption, but cost more, making the payback period longer. Unlike the DEEP coil, the scroll and the micro-channels, do not provide fan power savings. For this reason alone the DEEP coil technology stands out in the list of recent HVAC/R innovations.
Currently
Available Fin Patterns
1" x 2", 3/8th copper tubes, 0.008 - 0.010" aluminum fins
Planned Future Fin Patterns
3"x1", 3/8th copper/aluminum, 0.008-0.010" aluminum fins
A rudimentary coil selection software has been prepared based on the formulae developed to this date. It is currently being tested and refined. Please check back.
The DEEP coil allows the design engineer to reduce the compressor h.p., outdoor fan h.p. and indoor fan h.p. while retaining the same performance. In the optimum stage, whereas if a 1 h.p. compressor was needed, the DEEP coil allows it to be downsized to 1/2 h.p. Same goes with fan motor and blower motor. Alongside comes reduction/elimination in ancillary components/controls/materials like motor protection, contactors, wiring, mounting hardware, packaging, shipping and the like. This results in a smaller and lighter overall machine/appliance. All these steps reduce the product cost.
"If this is so good, why is this not in the market?" is the frequent question. And the answer is lack of capital. The technology has been proven several times in different ways including direct comparison, empirical, independent laboratory tests. Little infusion of capital will quickly take the DEEP coil to the production stage. it will then keep evolving for many years, providing pleasant surprises along the way, like it has in the past. Current industry, whether a small entity or a large multinational corporation, for whatever reason, thinks they know everything or only they should know it all! OH well.............!
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According to the United States Department of Energy, today's buildings consume more energy than any other sector of the US economy, including transportation and industry. Source: NYSERDA |
About Inventor Hemant Kale, PE is a graduate in Mechanical Engineering from University of Bangalore, followed by Masters Level courses in Industrial Engineering from Illinois Institute of Technology, followed by Masters Level courses in Business Management from Roosevelt University, Chicago, Il. He has 40 years experience in heat transfer field, and has worked for many leading corporations in the HVAC/R field. He has travelled extensively to various HVAC/R manufacturers around the world. The DEEP coil is a culmination of many years of experience, R & D work and theoretical analysis.
Investor, Partner, Joint Venture, Buyout Enquiries:
This is a very young proven technology. It has a long way to evolve and mature. This is an exact time to get involved, develop it to maturity and reap benefits along the way and thereafter for decades to come.
Thermorise Inc. has been selected (w/o benefits) as Building Research partner by NYSERDA
Acute Problem = Major Opportunity - Every acute problem (according to wise people) provides an enormous opportunity to advance human knowledge and skills and to achieve your aspirations - be it service to humanity, wealth, accomplishment, acknowledgment, or other. DEEP coil is one such opportunity where you can make a difference, rather than be a mediocre 'me too'.
A ground floor opportunity. Embark on the new generation! Dare to be different! Contact today: info@thermorisecoil.com
Green Technology Proponents: where did you all go!
Outside the Box - DEEP Coil is a result of audacious "outside the box" thought and logic. It is something not possible to do as a corporation employee. It is mind-torture for conventional engineers, who just can't get it. Look up executive summary
Own Half of Thermorise for only $1/2 mil, limited time offer (U Bid $$)
Performance comes first; image
later. Image does not produce results. Results produce image.
where in the world! ....Only in the USA Thank you for visiting!
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So much hue and cry over climate change, disruption in communities, mass migration, food riots, misery and suffering
...........support the DEEP coil!......it is the right thing, right time and right place !
02/18/09